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Trichome Separator

Achieve unparalleled purity in botanical extraction with our professional-grade trichome separators. By utilizing precise mechanical agitation and temperature-controlled water cycles, our systems gently isolate delicate resin glands from biomass, ensuring the maximum preservation of terpenes and cannabinoids without the need for harsh chemical solvents.

 

Product Overview

 

The Industrial Trichome Separator is engineered for high-throughput, solventless separation of resin glands from botanical biomass. Utilizing precision mechanical agitation combined with controllable thermal or pneumatic parameters, this system isolates intact trichomes (capitate-stalked and sessile glands) while minimizing plant material contamination. Designed for commercial extraction facilities, the unit bridges the gap between raw biomass preparation and high-purity concentrate refinement.

 

 
 

Our separation units feature multi-stage micron filtration systems and high-torque sanitary motors to handle large-volume processing with ease. Designed for easy sanitation and rapid drainage, the equipment optimizes workflow efficiency, allowing operators to collect specific fraction sizes while maintaining the structural integrity of the final concentrate.

 

Working Principle

The separation process relies on differential density and mechanical sizing:

Controlled Agitation:

Biomass is fed into a sealed processing chamber where variable-speed agitators apply calibrated shear forces.

Cryogenic/Thermal Conditioning:

Optional jacketed cooling maintains sub-zero temperatures (down to -40°C), making brittle trichome heads snap off cleanly from plant matter.

Multi-Stage Filtration:

Slurry or dry material passes through interchangeable stainless steel mesh screens (ranging from 25 to 220 microns) arranged in cascading particle-size tiers.

Discharge & Collection:

Separated trichomes (kief/hash fraction) are isolated in collection zones, while spent biomass is continuously evacuated.

 

Commercial Hash Washing Machine

 

Key Features

Solventless Dry/Wet Operation: Compatible with both cryogenic ice-water slurries and dry-sifting protocols, eliminating chemical solvent residues.


Variable Frequency Drive (VFD): Precise RPM control allows operators to tune mechanical action to specific strain densities and moisture contents.


Sanitary Interior Finish: Ra < 0.4 um electro-polished food/pharmaceutical-grade contact surfaces prevent material buildup and cross-batch contamination.


Explosion-Proof Configuration: Standard units equipped with hazardous-location certified motors and controls for volatile extraction environments.


Quick-Swap Screen Cartridges: Modular screen assembly reduces downtime during micron-size changes to less than 10 minutes.

 

 
Configuration & Components
 
01/

Processing Drum / Chamber: Heavy-wall SS316L cylindrical vessel with integrated spray nozzles for Clean-In-Place (CIP).

02/

Drive Assembly: Helical gear motor coupled with heavy-duty radial shaft seals and pneumatic braking.

03/

Filtration Modules: Laser-cut woven wire mesh screens mounted on rigid stainless steel support frames.

04/

Control Panel: NEMA 4X / IP66 enclosure featuring a touchscreen interface with recipe storage and real-time amperage monitoring.

05/

Frame & Chassis: Structural 304 stainless steel skid with adjustable leveling feet and vibration-damping mounts.

06/

Engineering Tip: Refer to our component breakdown or request our standard P&ID drawing to evaluate integration compatibility with your existing closed-loop extraction or chiller skids.

 

Technical Specifications

 

Parameter

Specification (Standard Model: TS-50)

Specification (Heavy-Duty Model: TS-200)

Batch Input Capacity

5 kg to 10 kg dry biomass / batch

25 kg to 50 kg dry biomass / batch

Continuous Throughput

Up to 30 kg/hr (Wet slurry mode)

Up to 150 kg/hr (Wet slurry mode)

Drum Volume

120 Liters

650 Liters

Mesh Micron Range

25 um, 73 um, 120 um, 160 um, 220 um

25 um, 73 um, 120 um, 160 um, 220 um

Agitator Speed

0 to 120 RPM (Adjustable via VFD)

0 to 80 RPM (Adjustable via VFD)

Motor Power

2.2 kW (Hazardous Location Rated)

7.5 kW (Hazardous Location Rated)

Electrical Supply

380V-480V, 3-Phase, 50/60 Hz

380V-480V, 3-Phase, 50/60 Hz

Material of Construction

Wetted parts: SS316L / Frame: SS304

Wetted parts: SS316L / Frame: SS304

Dimensions (L x W x H)

1200 x 850 x 1450 mm

2200 x 1400 x 1950 mm

Weight

380 kg

1150 kg

 

Applications

 

 

Commercial Rosin Production:

High-purity trichome recovery for solventless live hash rosin manufacturing.

 

Botanical Extract Preparation:

Isolating active compounds from medicinal herbs, hops, and industrial hemp prior to distillation or crystallization.

 

Pharmaceutical Research:

Pilot-scale isolation of specific phytochemical fractions for analytical testing and formulation development.

 

 

Manufacturing & Quality Control

Raw Material Traceability: Mill test certificates provided for all SS316L pressure-containing and product-contact components.


Welding & Passivation: TIG-welded seams inspected via dye penetrant testing; inner surfaces mechanically polished and chemically passivated to prevent pitting corrosion.


Factory Acceptance Testing (FAT): Every unit undergoes a 4-hour dry-run and vibration analysis test prior to crating. Electrical systems are verified to applicable regional industrial standards.

Solventless Extraction Machine

 

Customization & Integration

 

Skid-Mounted Integration: Can be piped and wired directly alongside industrial chillers, filter presses, and freeze dryers into a turnkey processing skid.


Voltage Customization: Electrical control panels engineered to match local regional industrial installation requirements.


Custom Footprint: Height and discharge chute configurations tailored to fit under existing mezzanine levels or specific facility layouts.

 

 

FAQ

 

 

Q: What is the typical trichome recovery yield percentage using this separator?

A: Recovery yield ranges from 85% to 95% of total available glandular trichomes, depending directly on biomass strain genetics, moisture content, and preparatory freezing temperatures. Operators can optimize yields by adjusting VFD agitator speeds and utilizing multi-stage micron sequencing.

Q: How does the system prevent the destruction or smearing of fragile trichome heads?

A: The unit utilizes low-shear hydrodynamic agitation combined with optional sub-zero coolant circulation (-20°C to -40°C). By keeping the plant material rigid, the trichome stalks snap cleanly rather than smearing against the mesh screen, preserving purity and preventing chlorophyll contamination.

Q: What electrical safety ratings are available for hazardous extraction environments?

A: Drive motors and control enclosures are engineered with hazardous-location explosion protection ratings. Complete systems feature compliant control panels, emergency stop integration, and secure sensor loops designed for volatile processing rooms.

Q: What is the recommended cleaning procedure between different botanical strains?

A: The sanitary interior features clean-in-place spray nozzles and smooth Ra < 0.4 um welds. Operators can execute a standard wash cycle using hot water, food-grade alkaline detergent, and an acid rinse, followed by pure water flushing. Screen cartridges can also be rapidly removed for manual inspection or ultrasonic cleaning.

Q: Can this separator be integrated into an automated continuous-flow processing line?

A: Yes. The system supports pneumatic feed hoppers and automated discharge valves, allowing integration with upstream shredders and downstream dewatering presses or freeze dryers for continuous automated operation.

Q: What documentation is provided with the equipment for regulatory compliance?

A: Each machine includes a comprehensive documentation package: Material Test Reports (3.1 certificates for SS316L parts), User Operation & Maintenance Manuals, Electrical Schematics, P&ID diagrams, and a Factory Acceptance Testing protocol report.

We're well-known as one of the leading trichome separator manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy high quality trichome separator for sale here from our factory. For price consultation, contact us.