Home Freeze Dryer
Product Overview
The Industrial Series is an engineered-to-order commercial freeze dryer built for small-scale food processors, pet food manufacturers, and botanical extraction laboratories. Moving away from modified domestic appliance architecture, this system integrates heavy-gauge SUS304 stainless steel chambers, industrial hermetic refrigeration compressors, and PLC-based automated process control. It bridges the gap between laboratory pilot units and massive industrial tunnels, delivering repeatable batch processing with precise sublimation control.
-
![Food Vacuum Freeze Dryer]()
Food Vacuum Freeze DryerLanphan Food Vacuum Freeze Dryer is designed for efficient large-scale freeze drying in food processing, pet treats, pharmaceutical materials, and research applications. Using advanced vacuum...read more -
![Foods Freeze Dry Machine]()
Foods Freeze Dry MachineThe Lanphan Foods Freeze Dry Machine is a compact, efficient vacuum freeze-drying unit tailored for small-scale food processing and home use. It leverages cutting-edge sublimation technology to...read more -
![Homesteading Family Freeze Dryer]()
Homesteading Family Freeze DryerThe Lanphan HFD-15 Home Freeze Dryer combines compact design with superior performance in a precision vacuum freeze-drying system.Created for household and small-batch food processing, it uses...read more -
![Freeze Drying Equipment for Home Use]()
Freeze Drying Equipment for Home UseThe LANPHAN HFD-8 Home Freeze Dryer is a compact and efficient vacuum freeze-drying unit designed for everyday family use and healthy home food preservation. Featuring 8 spacious trays, this...read more -
![Freeze Dry Food Machine for Home Use]()
Freeze Dry Food Machine for Home UseThe Lanphan Freeze Dry Food Machine For Home Use is a compact and efficient vacuum freeze drying equipment designed for small-scale food processing and home applications. By utilizing advanced...read more -
![Small Countertop Freeze Dryer]()
Small Countertop Freeze DryerThe Lanphan HFD-5 Home Freeze Dryer is a compact and high-performance vacuum freeze-drying system, expertly engineered for household use and small-scale food processing. Utilizing advanced...read more -
![Making Freeze Dried Food Machine]()
Making Freeze Dried Food MachineTransform the way you preserve food with the Lanphan Home Freeze Dryer. This compact appliance brings the power of advanced freeze-drying technology to your countertop. It works by gently freezing...read more -
![Meat Freeze Dry Machine]()
Meat Freeze Dry MachineBring professional food preservation into your kitchen with the Lanphan Home Freeze Dryer. This compact machine uses sophisticated vacuum freeze-drying to lock in the taste, nutrition, and...read more -
![Vegetables Freeze Dry Machine]()
Vegetables Freeze Dry MachineMake healthy, homemade freeze-dried food easily with the Lanphan HFD-9. This compact and high-efficiency freeze dryer is designed for home and small-scale food processing. It works great with...read more -
![Home Freeze Drying Food Machine]()
Home Freeze Drying Food MachineThe Lanphan Home Freeze Drying Food Machine is a compact, efficient vacuum freeze-drying unit tailored for small-scale food processing and home use. It leverages cutting-edge sublimation...read more -
![Freeze Drying Breast Milk Machine]()
Freeze Drying Breast Milk MachineThe Lanphan HFD-20 Home Freeze Dryer is a compact vacuum freeze-drying unit that uses sublimation technology for small-scale and home food processing. It efficiently removes moisture in a vacuum...read more -
![Dry Freeze Candy Machine]()
Dry Freeze Candy MachineThe Lanphan Home Freeze Dryer offers a compact and effective solution for small-scale, in-home freeze-drying. Utilizing advanced sublimation technology under vacuum, this unit gently removes...read more
Working Principle
Freeze drying (lyophilization) is executed through three distinct physical stages within a hermetically sealed vacuum chamber:
Freezing Stage: Product is loaded onto heated shelves and cooled to -40°C to -50°C, ensuring complete solidification of free water within the cellular matrix.
Primary Drying (Sublimation): A deep vacuum (< 15 Pa) is pulled inside the chamber. Controlled thermal energy is transferred through the shelves, causing ice crystals to sublime directly into vapor without a liquid phase transition, preserving 98% of structural integrity and nutritional profile.
Secondary Drying (Desorption): Chamber vacuum is deepened and shelf temperature is elevated up to +65°C to desorb bound moisture, driving final residual moisture content down to 1% - 3%.
Key Features
Dual-Stage Refrigeration Circuit:
Employs industrial single-stage or cascade systems powered by Danfoss/Secop compressors using R404A/R507 refrigerants, achieving condenser core temperatures down to -50°C (optional -80°C for low eutectic points).
01
Aseptic Chamber Construction:
Interior vessel, condenser coils, and trays are fabricated from food-grade SUS304 (optional SUS316L) with an electro-polished finish of Ra <= 0.4 um to inhibit microbial growth.
02
Eutectic Point Monitoring:
Optional thermocouple probes track product core temperature in real-time to prevent melt-back or structural collapse during primary drying.
03
Hot-Gas Defrosting:
Integrated hot-gas bypass clears frost accumulation from internal condenser coils within 15 minutes, minimizing turnaround downtime between batches.
04
Industrial Automation Architecture:
Siemens/Delta PLC paired with a 7-inch industrial HMI panel runs programmable multi-stage recipes (up to 36 segments per cycle) with data logging via USB/Ethernet.
05
Vacuum Pump Assembly: Two-stage rotary vane pump (Leybold or Ulvac standard, equipped with an oil-mist filter; oil-free dry scroll pump available as an alternative).
Refrigeration Components: Hermetic reciprocating compressors, brazed plate heat exchangers, and electronic expansion valves for precise superheat regulation.
Shelving & Heat Transfer: Hollow-plate aluminum shelves circulated with heat-transfer silicone oil, maintaining surface temperature uniformity within +/- 1°C.
Chamber Sealing: FDA-compliant food-grade silicone door gasket featuring a hollow pneumatic expansion design for positive locking under deep vacuum.
Technical Specifications
|
Technical Parameter |
Model 10 |
Model 30 |
Model 50 |
|
Ice Condenser Capacity (kg/24h) |
12 kg |
36 kg |
60 kg |
|
Batch Capacity (kg/load) |
10 - 12 kg |
30 - 35 kg |
50 - 55 kg |
|
Total Shelf Area |
0.8 m2 |
2.4 m2 |
4.0 m2 |
|
Shelf Temperature Range |
-40°C to +70°C |
-40°C to +70°C |
-40°C to +70°C |
|
Condenser Ultimate Temp |
<= -50°C |
<= -50°C |
<= -75°C (Cascade) |
|
Ultimate Vacuum Pressure |
< 5 Pa |
< 5 Pa |
< 3 Pa |
|
Electrical Supply |
220V, 60Hz, 1-Phase |
208-240V, 60Hz, 3-Phase |
380-480V, 60Hz, 3-Phase |
|
Installed Power |
3.2 kW |
6.5 kW |
11.0 kW |
Applications
Specialty Food Production:
Single-origin fruits, specialty mushrooms, prepared meal components, and soluble coffee granules.
Pet Treat Manufacturing:
Raw meat diets, high-fat organ meats (liver, heart), and whole-prey formulations retaining native palatability and heat-sensitive nutrients.
Botanical & Nutraceutical Processing:
Heat-sensitive herbal extracts, bacterial cultures, and enzyme preservation requiring strict low-temperature thresholds.
Determining the correct model requires calculating raw material water mass and operational batch frequency:
Sizing Formula: Calculate the total water weight in your wet input material per batch. Ensure the selected model's 24-hour ice condenser capacity exceeds the total water mass removed per cycle, maintaining a minimum 20% safety buffer.
Optional Engineering Upgrades:
• Oil-Free Dry Scroll Vacuum Pump: Removes hydrocarbon back-streaming for cleanroom and pharmaceutical-grade environments.
• Clean-in-Place (CIP) System: Integrated spray balls and sanitary piping for automated internal washdown.
• PC SCADA Integration: Centralized monitoring software for multi-unit production facilities.
Manufacturing & Quality Control
Material Traceability: Structural stainless steel plates are supplied with mill test certificates (EN 10204 3.1) verifying chemical composition and tensile metrics.
Welding & NDT: Chamber seams are TIG welded under an argon purge, followed by 100% helium mass spectrometer leak testing (leak rate < 1 x 10^-9 Pa x m^3/s).
Factory Acceptance Testing (FAT): Units undergo a 72-hour continuous dry-run test verifying ultimate vacuum drawdown speed, compressor pull-down rates, and electrical insulation resistance prior to crating.
Regulatory Compliance: Built to CE-EMC and CE-LVD directives under an ISO 9001:2015 quality management framework. UL/ETL compliant electrical control panels available upon order.
Customization & Integration
Chamber Footprint:
Custom rectangular or cylindrical vacuum vessel dimensions engineered to fit existing cleanroom pass-through configurations or mobile processing trailers.
Grid Adaptation:
Factory-configured for regional industrial grid voltages (208V, 380V, 480V; 50Hz or 60Hz).
Tray Engineering:
Custom tray depths, internal dividers, and specialized product boat configurations manufactured from food-grade aluminum or SUS316
FAQ
We're well-known as one of the leading home freeze dryer manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy high quality home freeze dryer for sale here from our factory. For price consultation, contact us.
freeze drying chamber, home pharmaceutical freeze dryer, laboratory freeze drying equipment